Bell XV-15

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XV-15
XV-15A in flight
Type	Experimental VTOL aircraft
Manufacturer	Bell Helicopter Textron
Maiden flight	May 3, 1977
Status	Active service
Number built	2
Developed from	Bell XV-3
Variants	V-22 Osprey Bell/Agusta BA609

The Bell XV-15 was the second successful experimental tiltrotor VTOL aircraft and the first to demonstrate the concept's high speed performance relative to conventional helicopters.

Contents 1 Pre-XV-15 VTOL Rotor Aircraft 1.1 XV-3 2 Technological advances 2.1 The Tilt-Engine-Pod Concept 2.2 Aeroelasticity research 3 The XV-15 Project History 3.1 Boeing-Vertol Design 3.2 Bell Design 3.2.1 Bell Proposal Wins 4 XV-15 Development and Flight 4.1 N702NA crash 4.2 N703NA Operations 5 Specifications (XV-15) 5.1 General characteristics 5.2 Performance 5.3 Powerplant 6 External links 7 Related content

[edit] Pre-XV-15 VTOL Rotor Aircraft

The idea of building Vertical Take-Off and Landing aircraft using helicopter-like rotors at the wingtips originated in the 1930s. The first design resembling modern tiltrotors was patented by George Lehberger in May 1930, but was not subsequently developed by him. In WW II, a German prototype, called the Focke-Achgelis FA-269 was developed starting in 1942, but never flew.

Two prototypes which made it flight were the one seat Transcendental Model 1-G and two seat Transcendental Model 2, both powered by single reciprocating engines. Development started on the Model 1-G in 1947, though it did not fly until 1954. The Model 1-G flew for about a year until a crash in Chesapeake Bay on July 20, 1955, destroying the prototype aircraft but not seriously injuring the pilot. The Model 2 was developed and flew shortly afterwards, but the US Air Force withdrew funding in favor of the Bell XV-3 and it did not fly much beyond hover tests.

The Transcendental 1-G is the first tiltrotor aircraft to have flown and accomplished most of a helicopter to aircraft transition in flight (to within 10 degrees of true horizontal aircraft flight).

[edit] XV-3

Main article: Bell XV-3

The Bell XV-3 was first flown in 1955. Like its predecessors, the XV-3 had the engines in the fuselage and drive shafts transferring power out to tilting wingtip rotor assemblies. It was fitted with ejection seats; they were never needed but fired downwards.

[edit] Technological advances

[edit] The Tilt-Engine-Pod Concept

One of the major problems with the early tiltrotor aircraft designs was that the driveshafts carrying power from the fuselage out to the wingtip rotors, and the gearbox and tilting mechanisms at the wingtips, had substantial loads placed upon them and were heavy. They were transferring large amounts of power and torque long distances for an aircraft power transmission system.

The XV-15 experimental aircraft introduced a major design concept advance: Instead of engines in the fuselage, the XV-15 moved the engines out to the rotating wingtip pods, directly coupled to the rotors. The normal path for power was directly from the engine into a RPM shifting transmission gearbox and into the rotor/propellor, without any long shafts involved. There was still a driveshaft along the wings for emergency use, to transfer power to the opposite rotor in case of engine failure. But that shaft did not normally carry any power loads, so it was lighter.

The tilting engine concept introduced complexities in the design of the engine pods themselves, and the design of the engines to be able to shift from operating horizontally to operating vertically. Those problems were addressed fairly early in the XV-15 program, but would come back to haunt the successor V-22 Osprey aircraft.

[edit] Aeroelasticity research

In the late 1960s and early 1970s, NASA and other researchers worked extensively on theoretical and wind tunnel tests of various rotor pods. Two companies were involved in the research and proposing designs: Bell Helicopter and Boeing-Vertol. The focus was on tilt rotor pods and integration of the tilting rotors with the wings and fuselage of the aircraft, and studying the airflow as the rotors tilted. Tilt rotors with fixed rotors and with folding rotors were investigated.

[edit] The XV-15 Project History

What was to become the XV-15 program was launched in 1971 at NASA Ames Research Center. After preliminary work, a competition was held to award two $0.5 million research and development contracts for prototype designs. Companies that responded included Sikorsky Aircraft Corporation, Grumman Aircraft, Boeing-Vertol, and Bell Helicopter.

R&D contracts were issued to Bell Helicopter and Boeing-Vertol on October 20, 1972. The two companies design proposals were delivered on Januaruy 22, 1973.

[edit] Boeing-Vertol Design

Boeing proposed a design, Model 222 (not to be confused with the later Bell 222 conventional helicopter) in which the engines were in fixed pods at the end of each wing, and a small, rotating pod with the rotor was slightly closer to the fuselage on the wing. This design simplified the engine design by keeping it horizontal at all times, without having very long driveshafts to the tilting rotors.

[edit] Bell Design

The Bell design, Bell Model 301, in which the whole wingtip pod rotated between horizontal and vertical, with the engine and rotor assembly fixed together within the pod. This simplified the power transmission but had more complicated requirements for the engine design, and was probably slightly heavier than the Boeing proposal.

[edit] Bell Proposal Wins

After a review of both proposals, NASA selected the Bell 301 for further development, and a contract for further R&D was issued on July 31, 1973.

[edit] XV-15 Development and Flight

Extensive engineering and testing took the next four years to complete the development of the aircraft. The first of two Bell XV-15s, tail number N702NA, first flew on May 3, 1977. After minimal flight tests at the Bell test facility, the aircraft was moved to NASA Ames Research Center where it was then mounted in the large Ames wind tunnel and tested extensively in various simulated flight environments. After some more tests at Ames, the aircraft was moved to NASA Dryden, which is in the middle of the Southern California Desert. The XV-15 flight testing continued expanding its flight envelope at that point. It was able to successfully operate in both helicopter and normal aircraft flight modes and smoothly transition between the two. Once the aircraft was considered sufficiently tested, it was moved back to Ames for further testing.

The XV-15s were sufficiently tested by 1981 that one of the aircraft was taken to that year's Paris Air Show for demonstration flights.

The XV-15s were a standard demonstration in the annual summer airshow at the co-located Moffett Field Naval Air Station for a number of years in the 1980s.

Both XV-15s were flown actively throughout the 1980s testing aerodynamics and tiltrotor applications for civilian and military aircraft types that might follow, including the V-22 program.

[edit] N702NA crash

The first XV-15 prototype aircraft, N702NA, was transferred back to Bell for company development and demonstration use. On Aug 20, 1992, the aircraft crashed while being flown by a guest test pilot. He was lifting off for a final hover when a bolt slipped out of the collective control system on one pylon causing that rotor to go to full pitch. The aircraft rolled upside down out of control and crashed inverted. While significantly damaged, the aircraft was largely structurally intact and both the pilot and copilot escaped with only minor injuries from the crash. The cockpit of the aircraft was salvaged and converted for use as a flight simulator.

[edit] N703NA Operations

The second XV-15 prototype continued in primarily NASA test operations until September 2003.

N703NA was used for tests to support the V-22 Osprey military tiltrotor program and Bell/Agusta BA609 civilian medium tiltrotor transport aircraft.

After N703NA was retired from test operations in September 2003, it was donated to the Smithsonian National Air and Space Museum in Washington, DC. N703NA was flown cross-country from Fort Worth, Texas to the NASM before being decommissioned for display. It is now on display at the Steven F. Udvar-Hazy Center at Washington Dulles International Airport.

[edit] Specifications (XV-15)

[edit] General characteristics

• Length: 42 ft 1 in (12.83 m)
• Span: 57 ft 2 in (17.42 m) with turning rotors
• Height: 12 ft 8 in (3.86 m)
• Rotor diameter: 25 ft (7.62 m)
• Takeoff weight: 13,248 lb (6,009 kg)
• Empty weight: 10,083 lb (4,574 kg)
• Fuel weight: 1,436 lb (651 kg)
• Instrumentation: 1,148 lb (521 kg)

[edit] Performance

• Maximum speed: 300 knots (557 km/h, 350 mph)
• Service ceiling: 29,500 ft (8,840 m)
• Hovering altitude: 8,800 ft (2,635 m) out of ground effect
• Range: 515 statute miles (825 km)

[edit] Powerplant

• 2 Avco Lycoming LTC1K-4K shaft turbines (modified T-53 turboshaft engines)
  • 1,550 shp (1156 kW) normal takeoff power (10 min max)
  • 1,250 shp (940 kW) maximum continuous power
  • 1,802 shp (1354 kW) emergency power (2 min max)

[edit] External links

• (PDF) The History of the XV-15 Tilt Rotor Research Aircraft: From Concept to Flight (NASA SP-2000-4517, 2000)
• (image) XV-15 in hovering flight

[edit] Related content

Related development

• Bell XV-3
• V-22 Osprey
• Bell/Agusta BA609

Comparable aircraft

• Canadair CL-84
• Sikorsky S-69
• Sikorsky S-72

Designation sequence

• U.S. Military:
  • - XV-15 - AV-16 - UV-18 - UV-20

• Bell:
  • Bell 222 -230 - 249 - 301 - 309 - 400 - 406

Related lists

• List of VTOL aircraft

See also

• Tiltrotor