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Biodiesel

From Wikipedia, the free encyclopedia


In some countries, filling stations sell bio-diesel more cheaply than conventional diesel.
In some countries, filling stations sell bio-diesel more cheaply than conventional diesel.

Biodiesel refers to a diesel-equivalent, processed fuel derived from biological sources (such as vegetable oils), which can be used in unmodified diesel-engined vehicles. It is thus distinguished from the straight vegetable oils (SVO) or waste vegetable oils (WVO) used as fuels in some diesel vehicles.

In this article's context, biodiesel refers to alkyl esters made from the transesterification of vegetable oils or animal fats. Biodiesel is biodegradable and non-toxic, and typically produces about 60% less net carbon dioxide emissions than petroleum-based diesel[1], as it is itself produced from atmospheric carbon dioxide via photosynthesis in plants. Pure biodiesel is available at many gas stations in Europe [2].

Some vehicle manufacturers are positive about the use of biodiesel, citing lower engine wear as one of the benefits of this fuel. However, as biodiesel is a better solvent than standard diesel, it 'cleans' the engine, removing deposits in the fuel lines, and this may cause blockages in the fuel injectors. For this reason, car manufacturers recommend that the fuel filter is changed a few months after switching to biodiesel (this part is often replaced anyway in regular servicing). Most manufacturers release lists of the cars which will run on 100% biodiesel.

Other vehicle manufacturers remain cautious over use of biodiesel[3]. In the UK many only maintain their engine warranties for use with maximum 5% biodiesel — blended in with 95% conventional diesel — although this position is generally considered to be overly cautious. Peugeot and Citroën are exceptions in that they have both recently announced that their HDI diesel engine can run on 30% biodiesel. Scania and Volkswagen are other exceptions, allowing most of their engines to operate on 100% biodiesel.

Biodiesel can also be used as a heating fuel in domestic and commercial boilers. Existing oil boilers may require conversion to run on biodiesel, but the conversion process is believed to be relatively simple.

Biodiesel can be distributed using today's infrastructure, and its use and production are increasing rapidly. Fuel stations are beginning to make biodiesel available to consumers, and a growing number of transport fleets use it as an additive in their fuel. Biodiesel is generally more expensive to purchase than petroleum diesel but this differential may diminish due to economies of scale, the rising cost of petroleum and government tax subsidies. In Germany, biodiesel is generally cheaper than normal diesel at gas stations that sell both products.

Plant oils
Types
Vegetable fats (list)
Essential oil (list)
Macerated (list)
Uses
Drying oil - Oil paint
Cooking oil
Fuel - Biodiesel
Aromatherapy
Components
Saturated fat
Monounsaturated fat
Polyunsaturated fat
Trans fat

Contents

[edit] Description

Biodiesel is a light to dark yellow liquid. It is practically immiscible with water, has a high boiling point and low vapor pressure. Typical methyl ester biodiesel has a flash point of ~ 150 °C (300 °F), making it rather non-flammable. Biodiesel has a density of ~ 0.88 g/cm³, less than that of water. Biodiesel uncontaminated with starting material can be regarded as non-toxic.

Biodiesel has a viscosity similar to petrodiesel, the industry term for diesel produced from petroleum. It can be used as an additive in formulations of diesel to increase the lubricity of pure Ultra-Low Sulfur Diesel (ULSD) fuel, which is advantageous because it has virtually no sulfur content. Much of the world uses a system known as the "B" factor to state the amount of biodiesel in any fuel mix, in contrast to the "BA" or "E" system used for ethanol mixes. For example, fuel containing 20% biodiesel is labeled B20. Pure biodiesel is referred to as B100.

Biodiesel is a renewable fuel that can be manufactured from algae, vegetable oils, animal fats or recycled restaurant greases; it can be produced locally in most countries. It is safe, biodegradable and reduces air pollutants, such as particulates, carbon monoxide and hydrocarbons. Blends of 20 percent biodiesel with 80 percent petroleum diesel (B20) can generally be used in unmodified diesel engines. Biodiesel can also be used in its pure form (B100), but may require certain engine modifications to avoid maintenance and performance problems. The industry standard for the amount of time it takes to produce biodiesel used to be 4 hours, but a San Antonio based company is currently experimenting, and has claimed to produce biodiesel fuel in a fraction of what it formerly was, with a 1.4 minute contact time.

[edit] Historical background

Transesterification of a vegetable oil was conducted as early as 1853 by scientists E. Duffy and J. Patrick, many years before the first diesel engine became functional. Rudolf Diesel's prime model, a single 10 ft (3 m) iron cylinder with a flywheel at its base, ran on its own power for the first time in Augsburg, Germany on August 10, 1893. In remembrance of this event, August 10 has been declared "International Biodiesel Day". Diesel later demonstrated his engine and received the Grand Prix (highest prize) at the World Fair in Paris, France in 1900.

This engine stood as an example of Diesel's vision because it was powered by peanut oil — a biofuel, though not biodiesel, since it was not transesterified. He believed that the utilization of biomass fuel was the real future of his engine. In a 1912 speech Diesel said, "the use of vegetable oils for engine fuels may seem insignificant today but such oils may become, in the course of time, as important as petroleum and the coal-tar products of the present time." [4].

During the 1920s, diesel engine manufacturers altered their engines to utilize the lower viscosity of petrodiesel (a fossil fuel), rather than vegetable oil (a biomass fuel). The petroleum industries were able to make inroads in fuel markets because their fuel was much cheaper to produce than the biomass alternatives. The result, for many years, was a near elimination of the biomass fuel production infrastructure. Only recently have environmental impact concerns and a decreasing cost differential made biomass fuels such as biodiesel a growing alternative.

In 1977, Brazilian scientist Expedito Parente produced biodiesel through the use of transesterification and ethanol. This process, the first patented in the world, is classified as Biodiesel by international norms, conferring a "standardized identity and quality. No other proposed biofuel has been validated by the motor industry". [5] Currently, Parente's company Tecbio is working with Boeing and NASA to certify bioquerosene, another product produced and patented by the Brazilian scientist.[6]

Research into the use of transesterified sunflower oil, and refining it to diesel fuel standards, was initiated in South Africa in 1979. By 1983 the process for producing fuel-quality, engine-tested biodiesel was completed and published internationally.[7] An Austrian company, Gaskoks, obtained the technology from the South African Agricultural Engineers; the company erected the first biodiesel pilot plant in November 1987, and the first industrial-scale plant in April 1989 (with a capacity of 30,000 tons of rapeseed per annum).

Throughout the 1990s, plants were opened in many European countries, including the Czech Republic, Germany and Sweden. France launched local production of biodiesel fuel (referred to as diester) from rapeseed oil, which is mixed into regular diesel fuel at a level of 5%, and into the diesel fuel used by some captive fleets (e.g. public transportation) at a level of 30%. Renault, Peugeot and other manufacturers have certified truck engines for use with up to that level of partial biodiesel; experiments with 50% biodiesel are underway. During the same period, nations in other parts of the world also saw local production of biodiesel starting up: by 1998 the Austrian Biofuels Institute had identified 21 countries with commercial biodiesel projects. 100% Biodiesel is now available at many normal service stations across Europe.

In September of 2005 Minnesota became the first U.S. state to mandate that all diesel fuel sold in the state contain part biodiesel, requiring a content of at least 2% biodiesel.[8]

[edit] Technical standards

Biodiesel sample
Biodiesel sample

The common international standard for biodiesel is EN 14214.

There are additional national specifications. ASTM D 6751 is the most common standard referenced in the United States and Canada. In Germany, the requirements for biodiesel is fixed in the DIN EN 14214 standard and in the UK the requirements for biodiesel is fixed in the BS EN 14214 standard, although these last two standards are essentially the same as EN 14214 and are just prefixed with the respective national standards institution codes.
There are standards for three different varieties of biodiesel, which are made of different oils:

  • RME (rapeseed methyl ester, according to DIN E 51606)
  • PME (vegetable methyl ester, purely vegetable products, according to DIN E 51606)
  • FME (fat methyl ester, vegetable and animal products, according to DIN V 51606)

The standards ensure that the following important factors in the fuel production process are satisfied:

Basic industrial tests to determine whether the products conform to the standards typically include gas chromatography, a test that verifies only the more important of the variables above. More complete tests are more expensive. Fuel meeting the quality standards is very non-toxic, with a toxicity rating (LD50) of greater than 50 mL/kg.

[edit] Applications

Biodiesel can be used in pure form (B100) or may be blended with petroleum diesel at any concentration in most modern diesel engines. Biodiesel will degrade natural rubber gaskets and hoses in vehicles (mostly found in vehicles manufactured before 1992), although these tend to wear out naturally and most likely will have already been replaced with FKM, which is nonreactive to biodiesel.

Biodiesel's higher lubricity index compared to petrodiesel is an advantage and can contribute to longer fuel injector life. However, biodiesel is a better solvent than petrodiesel, and has been known to break down deposits of residue in the fuel lines of vehicles that have previously been run on petrodiesel.[9] As a result, fuel filters and injectors may become clogged with particulates if a quick transition to pure biodiesel is made, as biodiesel “cleans” the engine in the process. It is, therefore, recommended to change the fuel filter within 600-800 miles after first switching to a biodiesel blend.

[edit] Use

Approved use of biodiesel in Volkswagen cars
Taken from the Volkswagen leaflet
"Biodiesel-Tauglichkeit von
Volkswagen-Diesel-Fahrzeugen",
November 2006 (Dialogcenter@volkswagen.de).
Some of this data is also visible here: [10]

VW Class Which models can run on 100% biodiesel
Fox not possible with any Fox models
Lupo/Lupo 3L all diesel models
New Beetle/ New Beetle Cabriolet all diesel models
Polo Type 6N all diesel models except Post Polo
Polo Classic all diesel models
Polo Variant all diesel models
Polo Type 9N all diesel models
Golf/Vento all diesel models built after 1996 including TDI,

but excluding some limousines, also all models

since 1992 except TDI and some limousines

Golf Type 1HX0 all diesel models built after 1996 including TDI,

but excluding some limousines, also all models

since 1992 except TDI and some limousines

Golf Type 1H all diesel models built after 1996 including TDI,

but excluding some limousines, also all models

since 1992 except TDI and some limousines

Golf Ecomatic Type 1HX0 Most models
Golf/Bora Type 1J all diesel models
Touran not possible with any Touran models
Jetta 1KM not possible with any models
Golf V/Golf Plus Type 1K / Typ 1KP some models require a conversion kit

costs ~200 EUR [7]

Passat Type 35I all built after 1996 (including TDI) and

all Limousine/Variant with serial numbers

above 31PE240001 or 31PB240001

Passat Type 3B/3BG all diesel models
Passat Type 3C not possible with any models
Sharan all diesel models after 1997
Phaeton Fz with DPF not possible with any models
Touareg Fz with DPF not possible with any models
Caddy Type 9K check with Volkswagen


Pure, non-blended biodiesel can be poured straight into the tank of any diesel vehicle. As with normal diesel, low-temperature biodiesel is sold during winter months to prevent viscosity problems. Some older diesel engines still have natural rubber parts which will be affected by biodiesel, but in practice these rubber parts should have been replaced long ago. Biodiesel is used by millions of car owners in Europe (particularly Germany[8]).

Research sponsored by petroleum producers has found petroleum diesel to be better for car engines than biodiesel. This has been disputed by independent bodies, including for example the Volkswagen environmental awareness division, who note that biodiesel reduces engine wear. Biodiesel has also been noted to be linked to premature injection pump failures.[citation needed] While many vehicles have been using biodiesel for many years without ill effect, the correlation between several cases of pump failure and biodiesel cannot be dismissed. Pure biodiesel produced 'at home' is in use by thousands of drivers who have not experienced failure, however. The fact remains that biodiesel has been widely available at gas stations for less than a decade, and will hence carry more risk than older fuels. Biodiesel sold publicly is held to high standards set by national standards bodies. Many conventional diesel car models have been certified to run on biodiesel (e.g. see the list provided by Volkswagen at right).

[edit] Gelling

The temperature at which pure (B100) biodiesel starts to gel varies significantly and depends upon the mix of esters and therefore the feedstock oil used to produce the biodiesel. For example, biodiesel produced from low erucic acid varieties of canola seed (RME) starts to gel at approximately -10 °C. Biodiesel produced from tallow tends to gel at around +16 °C. As of 2006, there are a very limited number of products that will significantly lower the gel point of straight biodiesel. One such product, Wintron XC30, has been shown to reduce the gel point of pure biodiesel fuels. Wintron XC30 is a blend of styrene copolymer esters in a toluene base. It reduces the tendency of the viscosity of biodiesel to increase as it is cooled. This is a key step in cold temperature crystallisation. In this way it acts to decrease both the temperature at which the crystals formed become large enough to block the pores of a fuel filter (cold filter plugging point or CFPP) and the lowest temperature at which the fuel will still flow (pour point). A number of studies have shown that winter operation is possible with biodiesel blended with other fuel oils including #2 low sulfur diesel fuel and #1 diesel / kerosene. The exact blend depends on the operating environment: successful operations have run using a 65% LS #2, 30% K #1, and 5% bio blend. Other areas have run a 70% Low Sulfur #2, 20% Kerosene #1, and 10% bio blend or an 80% K#1, and 20% biodiesel blend. According to the National Biodiesel Board (NBB), B20 (20% biodiesel, 80% petrodiesel) does not need any treatment in addition to what is already taken with petrodiesel.

Some people modify their vehicles to permit the use of biodiesel without mixing and without the possibility of gelling. This practice is similar to the one used for running straight vegetable oil. They install a second fuel tank (some models of trucks have two tanks already). This second fuel tank is insulated and a heating coil using engine coolant is run through the tank. There is then a temperature sensor installed to notify the driver when the fuel is warm enough to burn, the driver then switches which tank the engine is drawing from.

[edit] Contamination by water

Biodiesel may contain small but problematic quantities of water. Although it is hydrophobic (non-miscible with water molecules), it is said to be, at the same time, hygroscopic (attraction of water molecules from atmospheric moisture); in addition, there may be water that is residual to processing or resulting from storage tank condensation. The presence of water is a problem because:

  • Water reduces the heat of combustion of the bulk fuel. This means more smoke, harder starting, less power.
  • Water causes corrosion of vital fuel system components: fuel pumps, injector pumps, fuel lines, etc.
  • Water freezes to form ice crystals near 0 °C (32 °F). These crystals provide sites for nucleation and accelerate the gelling of the residual fuel.
  • Water accelerates the growth of microbe colonies which can plug up a fuel system. Biodiesel users who have heated fuel tanks therefore face a year-round microbe problem.

Previously, the amount of water contaminating biodiesel has been difficult to measure by taking samples, since water and oil separate. However, it is now possible to measure the water content using water in oil sensors.

[edit] Heating applications

Biodiesel can also be used as a heating fuel in domestic and commercial boilers. A technical research paper published in the UK by the Institute of Plumbing and Heating Engineering entitled "Biodiesel Heating Oil: Sustainable Heating for the future" [9] by Andrew J. Robertson describes laboratory research and field trials project using pure biodiesel and biodiesel blends as a heating fuel in oil fired boilers. During the Biodiesel Expo 2006 in the UK, Andrew J. Robertson presented his biodiesel heating oil research from his technical paper and suggested that B20 biodiesel could reduce UK household CO2 emissions by 1.5 million tonnes per year and would only require around 330,000 hectares of arable land for the required biodiesel for the UK heating oil sector. The paper also suggests that existing oil boilers can easily and cheaply be converted to biodiesel if B20 biodiesel is used.

[edit] Availability

For more details on this topic, see Biodiesel around the World.

[edit] Production

Main article: Biodiesel production

Chemically, transesterified biodiesel comprises a mix of mono-alkyl esters of long chain fatty acids. The most common form uses methanol to produce methyl esters as it is the cheapest alcohol available, though ethanol can be used to produce an ethyl ester biodiesel and higher alcohols such as isopropanol and butanol have also been used. Using alcohols of higher molecular weights improves the cold flow properties of the resulting ester, at the cost of a less efficient transesterification reaction. A byproduct of the transesterification process is the production of glycerol. A lipid transesterification production process is used to convert the base oil to the desired esters. Any Free fatty acids (FFAs) in the base oil are either converted to soap and removed from the process, or they are esterified (yielding more biodiesel) using an acidic catalyst. After this processing, unlike straight vegetable oil, biodiesel has combustion properties very similar to those of petroleum diesel, and can replace it in most current uses.

[edit] Biodiesel feedstock

Soybeans are used as a source of biodiesel
Soybeans are used as a source of biodiesel

A variety of oils can be used to produce biodiesel. These include:

Worldwide production of vegetable oil and animal fat is not yet sufficient to replace liquid fossil fuel use. Furthermore, some environmental groups object to the vast amount of farming and the resulting over-fertilization, pesticide use, and land use conversion that they say would be needed to produce the additional vegetable oil.

Many advocates suggest that waste vegetable oil is the best source of oil to produce biodiesel. However, the available supply is drastically less than the amount of petroleum-based fuel that is burned for transportation and home heating in the world. According to the United States Environmental Protection Agency (EPA), restaurants in the US produce about 300 million US gallons (1,000,000 m³) of waste cooking oil annually.[14] Although it is economically profitable to use WVO to produce biodiesel, it is even more profitable to convert WVO into other products such as soap. Therefore, most WVO that is not dumped into landfills is used for these other purposes. Animal fats are similarly limited in supply, and it would not be efficient to raise animals simply for their fat. However, producing biodiesel with animal fat that would have otherwise been discarded could replace a small percentage of petroleum diesel usage.

The estimated transportation fuel and home heating oil used in the United States is about 230 billion US gallons (0.87 km³) (Briggs, 2004). Waste vegetable oil and animal fats would not be enough to meet this demand. In the United States, estimated production of vegetable oil for all uses is about 24 billion pounds (11 million tons) or 3 billion US gallons (0.011 km³), and estimated production of animal fat is 12 billion pounds (5.3 million tons). (Van Gerpen, 2004)

Biodiesel feedstock plants utilize photosynthesis to convert solar energy into chemical energy. The stored chemical energy is released when it is burned, therefore plants can offer a sustainable oil source for biodiesel production. Most of the carbon dioxide emitted when burning biodiesel is simply recycling that which was absorbed during plant growth, so the net production of greenhouse gases is small.

Feedstock yield efficiency per acre affects the feasibility of ramping up production to the huge industrial levels required to power a significant percentage of national or world vehicles. The highest yield feedstock for biodiesel is algae, which can produce 250 times the amount of oil per acre as soybeans.[15]

[edit] Yields of common crops

Crop kg oil/ha litres oil/ha lbs oil/acre US gal/acre
corn (maize) 145 172 129 18
cashew nut 148 176 132 19
oats 183 217 163 23
lupine 195 232 175 25
kenaf 230 273 205 29
calendula 256 305 229 33
cotton 273 325 244 35
hemp 305 363 272 39
soybean 375 446 335 48
coffee 386 459 345 49
linseed (flax) 402 478 359 51
hazelnuts 405 482 362 51
euphorbia 440 524 393 56
pumpkin seed 449 534 401 57
coriander 450 536 402 57
mustard seed 481 572 430 61
camelina 490 583 438 62
sesame 585 696 522 74
safflower 655 779 585 83
rice 696 828 622 88
tung oil tree 790 940 705 100
sunflowers 800 952 714 102
cocoa (cacao) 863 1026 771 110
peanuts 890 1059 795 113
opium poppy 978 1163 873 124
rapeseed 1000 1190 893 127
olives 1019 1212 910 129
castor beans 1188 1413 1061 151
pecan nuts 1505 1791 1344 191
jojoba 1528 1818 1365 194
jatropha 1590 1892 1420 202
macadamia nuts 1887 2246 1685 240
Brazil nuts 2010 2392 1795 255
avocado 2217 2638 1980 282
coconut 2260 2689 2018 287
oil palm 5000 5950 4465 635
Chinese tallow 5500 6545 4912 699
Algae 79832 95,000 71226 10,000

- Note: Chinese tallow (Triadica Sebifera, or Sapium sebiferum) is also known as the "Popcorn Tree" or Florida Aspen.
Source: Chinese tallow data, Mississippi State University
Source: Used with permission from the The Global Petroleum Club

Typical oil extraction from 100 kg. of oil seeds

Crop Oil/100kg.
Castor Seed 50 kg
Copra 62 kg
Cotton Seed 13 kg
Groundnut Kernel 42 kg
Mustard 35 kg
Palm Kernel 36 kg
Palm Fruit 20 kg
Rapeseed 37 kg
Sesame 50 kg
Soybean 14 kg
Sunflower 32 kg

Source: Petroleum Club (with permission)
The energy content of biodiesel is about 90 percent that of petroleum diesel.

[edit] Efficiency and economic arguments

According to a study written by Drs. Van Dyne and Raymer for the Tennessee Valley Authority, the average US farm consumes fuel at the rate of 82 liters per hectare (8.75 US gallons per acre) of land to produce one crop. However, average crops of rapeseed produce oil at an average rate of 1,029 L/ha (110 US gal/acre), and high-yield rapeseed fields produce about 1,356 L/ha (145 US gal/acre). The ratio of input to output in these cases is roughly 1:12.5 and 1:16.5. Photosynthesis is known to have an efficiency rate of about 3-6% of total solar radiation [16] and if the entire mass of a crop is utilized for energy production, the overall efficiency of this chain is known to be about 1%. This does not compare favorably to solar cells combined with an electric drive train, however biodiesel out-competes solar cells in cost and ease of deployment. However, these statistics by themselves are not enough to show whether such a change makes economic sense. Additional factors must be taken into account, such as: the fuel equivalent of the energy required for processing, the yield of fuel from raw oil, the return on cultivating food, and the relative cost of biodiesel versus petrodiesel. A 1998 joint study by the U.S. Department of Energy (DOE) and the U.S. Department of Agriculture (USDA) traced many of the various costs involved in the production of biodiesel and found that overall, it yields 3.2 units of fuel product energy for every unit of fossil fuel energy consumed. [17] That measure is referred to as the energy yield. A comparison to petroleum diesel, petroleum gasoline and bioethanol using the USDA numbers can be found at the Minnesota Department of Agriculture website[18] In the comparison petroleum diesel fuel is found to have a 0.843 energy yield, along with 0.805 for petroleum gasoline, and 1.34 for bioethanol. The 1998 study used soybean oil primarily as the base oil to calculate the energy yields. Furthermore, due to the higher energy density of biodiesel, combined with the higher efficiency of the diesel engine, a gallon of biodiesel produces the effective energy of 2.25 gallons of ethanol.[19] Also, higher oil yielding crops could increase the energy yield of biodiesel.

The debate over the energy balance of biodiesel is ongoing, however. Transitioning fully to biofuels could require immense tracts of land if traditional crops are used. The problem is especially severe for nations with large economies, since energy consumption scales with economic output.[20] If using only traditional plants, most such nations do not have sufficient arable land to produce biofuel for the nation's vehicles. Nations with smaller economies (hence less energy consumption) and more arable land may be in better situations, although many regions cannot afford to divert land away from food production. For third world countries, biodiesel sources that use marginal land could make more sense, e.g. honge oil nuts [21] grown along roads or jatropha grown along rail lines. More recent studies using a species of algae with up to 50% oil content have concluded that only 28,000 km² or 0.3% of the land area of the US could be utilized to produce enough biodiesel to replace all transportation fuel the country currently utilizes. Furthermore, otherwise unused desert land (which receives high solar radiation) could be most effective for growing the algae, and the algae could utilize farm waste and excess CO2 from factories to help speed the growth of the algae. [22] In tropical regions, such as Malaysia and Indonesia, oil palm is being planted at a rapid pace to supply growing biodiesel demand in Europe and other markets. It has been estimated in Germany that palm oil biodiesel has less than 1/3 the production costs of rapeseed biodiesel.[23] The direct source of the energy content of biodiesel is solar energy captured by plants during photosynthesis. The website biodiesel.co.uk[24]discusses the positive energy balance of biodiesel:

When straw was left in the field, biodiesel production was strongly energy positive, yielding 1 GJ biodiesel for every 0.561 GJ of energy input (a yield/cost ratio of 1.78).
When straw was burned as fuel and oilseed rapemeal was used as a fertilizer, the yield/cost ratio for biodiesel production was even better (3.71). In other words, for every unit of energy input to produce biodiesel, the output was 3.71 units (the difference of 2.71 units would be from solar energy).

Biodiesel is becoming of interest to companies interested in commercial scale production as well as the more usual home brew biodiesel user and the user of straight vegetable oil or waste vegetable oil in diesel engines. Homemade biodiesel processors are many and varied. The success of biodiesel homebrewing, and micro-economy-of-scale operations, continues to shatter the conventional business myth that large economy-of-scale operations are the most efficient and profitable. It is becoming increasingly apparent that small-scale, localized, low-impact energy keeps more resources and revenue within communities, reduces damage to the environment, and requires less waste management.

[edit] Thermal depolymerization

Thermal depolymerization (TDP) is an important new process for the reduction of complex organic materials into light crude oil. These materials may include non oil-based waste products, such as old tires, offal, wood and plastic. The process mimics the natural geological processes thought to be involved in the production of fossil fuels. Under pressure and heat, long chain polymers of hydrogen, oxygen, and carbon decompose into short-chain petroleum hydrocarbons.

Conversion efficiencies can be very high: Working with turkey offal as the feedstock, the process proved to have yield efficiencies of approximately 85%. That is, the end products contained 85% of the energy contained in the inputs to the process - most notably the energy content of the feedstock, but also accounting for electricity for pumps and natural gas for heating.

It has been estimated that in the United States, agricultural waste alone could be used to produce 3.7 billion barrels of oil per year. The USA currently consumes 7.5 billion barrels of oil per year.

[edit] Environmental benefits

Environmental benefits in comparison to petroleum based fuels include:

  • Biodiesel reduces emissions of carbon monoxide (CO) by approximately 50% and carbon dioxide by 78% on a net lifecycle basis because the carbon in biodiesel emissions is recycled from carbon that was in the atmosphere, rather than the carbon introduced from petroleum that was sequestered in the earth's crust. (Sheehan, 1998)
  • Biodiesel contains fewer aromatic hydrocarbons: benzofluoranthene: 56% reduction; Benzopyrenes: 71% reduction.[citation needed]
  • Biodiesel can reduce by as much as 20% the direct (tailpipe) emission of particulates, small particles of solid combustion products, on vehicles with particulate filters, compared with low-sulfur (<50 ppm) diesel. Particulate emissions as the result of production are reduced by around 50%, compared with fossil-sourced diesel. (Beer et al, 2004).
  • Biodiesel has higher cetane rating than petrodiesel, which can improve performance and clean up emissions compared to crude petrodiesel (with cetane lower than 40).
  • Biodiesel is biodegradable and non-toxic - the U.S. Department of Energy confirms that biodiesel is less toxic than table salt and biodegrades as quickly as sugar. (See Biodiesel handling and use guidelines)
  • In the United States, biodiesel is the only alternative fuel to have successfully completed the Health Effects Testing requirements (Tier I and Tier II) of the Clean Air Act (1990).

Since biodiesel is more often used in a blend with petroleum diesel, there are fewer formal studies about the effects on pure biodiesel in unmodified engines and vehicles in day-to-day use. Fuel meeting the standards and engine parts that can withstand the greater solvent properties of biodiesel is expected to--and in reported cases does--run without any additional problems than the use of petroleum diesel.

  • The flash point of biodiesel (>150 °C) is significantly higher than that of petroleum diesel (64 °C) or gasoline (−45 °C). The gel point of biodiesel varies depending on the proportion of different types of esters contained. However, most biodiesel, including that made from soybean oil, has a somewhat higher gel and cloud point than petroleum diesel. In practice this often requires the heating of storage tanks, especially in cooler climates.
  • Pure biodiesel (B100) can be used in any petroleum diesel engine, though it is more commonly used in lower concentrations. Some areas have mandated ultra-low sulfur petrodiesel, which reduces the natural viscosity and lubricity of the fuel due to the removal of sulfur and certain other materials. Additives are required to make ULSD properly flow in engines, making biodiesel one popular alternative. Ranges as low as 2% (B2) have been shown to restore lubricity. Many municipalities have started using 5% biodiesel (B5) in snow-removal equipment and other systems.

[edit] Environmental concerns

The locations where oil-producing plants are grown is of increasing concern to environmentalists, one of the prime worries being that countries will clear cut large areas of tropical forest in order to grow such lucrative crops, in particular, oil palm. This has already occurred in the Philippines and Indonesia; both countries plan to increase their biodiesel production levels significantly, which will lead to the deforestation of tens of millions of acres if these plans materialize. Loss of habitat on such a scale could endanger numerous species of plants and animals. A particular concern which has received considerable attention is the threat to the already-shrinking populations of orangutans on the Indonesian islands of Borneo and Sumatra, which face possible extinction.[25]

The Union of Concerned Scientists writes:[26]

When it comes to buying a new car, gasoline-powered models are better than diesels on toxic soot and smog-forming emissions. The downside to current diesels is that they produce 10 to 20 times more toxic particulates than their gasoline counterparts, more than can be made up for with the use of biodiesel. Diesels fare even worse when it comes to smog-forming nitrogen oxide emissions, with greater than 20 times the emissions of a comparable gasoline vehicle.

These estimates, however, are based on 2005 model year diesels in the U.S., prior to the introduction of ultra low sulphur diesel (ULSD) and tightened emissions standards that apply in several U.S. states from January 1, 2007. The introduction of ULSD allows for the use of newer technologies to substantially reduce particulate and other toxic emissions; the European Union has had lower sulfur requirements than the U.S. for several years.

Biodiesel produces between 10% and 25% more nitrogen oxide NOx tailpipe-emissions than petrodiesel. As biodiesel has a low sulphur content, NOx emissions can be reduced through the use of catalytic converters to less than the NOx emissions from conventional diesel engines. Nonetheless, the NOx tailpipe emissions of biodiesel after the use of a catalytic converter will remain greater than the equivalent emissions from petrodiesel. As biodiesel contains no nitrogen, the increase in NOx emissions may be due to the higher cetane rating of biodiesel and higher oxygen content, which allows it to convert nitrogen from the atmosphere into NOx more rapidly. Debate continues over NOx emissions. In February 2006 a Navy biodiesel expert claimed NOx emissions in practice were actually lower than baseline. Further research is needed.

A look at some of the problems with the pursuit of biodiesel can be found at Biofuelwatch.

[edit] Current research

There is ongoing research into finding more suitable crops and improving oil yield. Using the current yields, vast amounts of land and fresh water would be needed to produce enough oil to completely replace fossil fuel usage. It would require twice the land area of the US to be devoted to soybean production, or two-thirds to be devoted to rapeseed production, to meet current US heating and transportation needs.

Specially bred mustard varieties can produce reasonably high oil yields, and have the added benefit that the meal leftover after the oil has been pressed out can act as an effective and biodegradable pesticide.

[edit] Algaculture

Main article: algaculture

From 1978 to 1996, the U.S. National Renewable Energy Laboratory experimented with using algae as a biodiesel source in the "Aquatic Species Program".[27] A recent paper from Michael Briggs, at the UNH Biodiesel Group, offers estimates for the realistic replacement of all vehicular fuel with biodiesel by utilizing algae that have a natural oil content greater than 50%, which Briggs suggests can be grown on algae ponds at wastewater treatment plants.[22] This oil-rich algae can then be extracted from the system and processed into biodiesel, with the dried remainder further reprocessed to create ethanol.

The production of algae to harvest oil for biodiesel has not yet been undertaken on a commercial scale, but feasibility studies have been conducted to arrive at the above yield estimate. In addition to its projected high yield, algaculture — unlike crop-based biofuels — does not entail a decrease in food production, since it requires neither farmland nor fresh water. Some companies[10][11] are pursuing algae bio-reactors for various purposes, including biodiesel production.

On May 11, 2006 the Aquaflow Bionomic Corporation in Marlborough, New Zealand announced that it had produced its first sample of bio-diesel fuel made from algae found in sewage ponds.[13] Unlike previous attempts, the algae was naturally grown in pond discharge from the Marlborough District Council's sewage treatment works.

[edit] See also

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[edit] References

[edit] References in text

  1. ^ [1] Webpage of Biodiesel Süd, which notes that 60% of the energy used in their biodiesel production comes from sunlight (via photosynthesis)
  2. ^ Interactive map of Biodiesel gas stations selling the Biodiesel.de or Biodiesel Süd brands
  3. ^ List of cars that manufacturers allow to run on biodiesel, from Biodiesel Süd - Note: always double-check with the car manufacturer before switching to biodiesel.
  4. ^ [2] Quote from Diesel
  5. ^ [3] Quote from Tecbio website
  6. ^ [4] O Globo newspaper interview in Portuguese]
  7. ^ SAE Technical Paper series no. 831356. SAE International Off Highway Meeting, Milwaukee, Wisconsin, USA, 1983
  8. ^ [5] Minnesota regulations on biodiesel content
  9. ^ McCormick, R.L.. 2006 Biodiesel Handling and Use Guide Third Edition (PDF). Retrieved on December 18, 2006.
  10. ^ [6] List of cars which can run on Biodiesel from Biodiesel Süd
  11. ^ a b Leonard, Christopher. "Chicken fat key biodiesel ingredient", Associated Press (republished by Delaware News Journal), 2 January 2007. Retrieved on January 2, 2007.
  12. ^ Sperbeck, Jack. "Minnesota farmers would benefit from biodiesel production", University of Minnesota Extension Service, 12 June 2001. Retrieved on January 2, 2007.
  13. ^ a b Errol Kiong. "NZ firm makes bio-diesel from sewage in world first", The New Zealand Herald, 12 May 2006. Retrieved on January 10, 2007.
  14. ^ EPA: OSWER: OSWER Innovations Pilot: Reducing Production Costs and Nitrogen Oxide (NOx) Emissions from Biodiesel (PDF). Retrieved on November 2, 2005.
  15. ^ Thomas F. Riesing, Ph.D. (Spring 2006). Algae for Liquid Fuel Production. Oakhaven Permaculture Center. Retrieved on December 18, 2006. Note: originally published in issue #59 of Permaculture Activist
  16. ^ Kazuhisa Miyamoto (1997). "Renewable biological systems for alternative sustainable energy production (FAO Agricultural Services Bulletin - 128)" (HTML). Final. FAO - Food and Agriculture Organization of the United Nations. Retrieved on 2007-03-18.
  17. ^ John Sheehan, Vince Camobreco, James Duffield, Michael Graboski, Housein shapouri (May 1998). "Life Cycle Inventory of Biodiesel and Petroleum Diesel for Use in an Urban Bus" (PDF (1.9 Mb)). Final Report. United States Department of Agriculture jointly with United States Department of Energy. Retrieved on 2007-01-02.
  18. ^ Minnesota Department of Agriculture website. Retrieved on October 24, 2005.
  19. ^ Robert Rapier (27 March 2006). Biodiesel: King of Alternative Fuels (Blog). R-Squared Energy Blog. Blogger.com. Retrieved on January 2, 2007.
  20. ^ Looking Forward: Energy and the Economy (PDF). Retrieved on August 29, 2006.
  21. ^ Hands On: Power Pods - India. Retrieved on October 24, 2005.
  22. ^ a b Michael Briggs (August 2004). Widescale Biodiesel Production from Algae. UNH Biodiesel Group (University of New Hampshire). Retrieved on January 2, 2007.
  23. ^ Palm Oil Based Biodiesel Has Higher Chances Of Survival. Retrieved on December 20, 2006.
  24. ^ Levington (See above). Retrieved on October 24, 2005.
  25. ^ Helen Buckland, Ed Matthew (ed.) (19 September 2005). "The Oil for Ape Scandal: How palm oil is threatening the orang-utan" (PDF (458 Kb)). Summary. Friends of the Earth Trust. Retrieved on 2007-01-02.
  26. ^ Should I buy a new gasoline hybrid vehicle or a new diesel vehicle and run it on biodiesel?. Clean Vehicles, Biodiesel FAQ. Union of Concerned Scientists (28 September 2005). Retrieved on January 2, 2007.
  27. ^ John Sheehan, Terri Dunahay, John Benemann, Paul Roessler (July 1998). "A look back at the U.S. Department of Energy's Aquatic Species Program: Biodiesel from Algae" (PDF (3.7 Mb)). Close-out Report. United States Department of Energy. Retrieved on 2007-01-02.

[edit] Other references

[edit] External links

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